PPC-1005-中英文说明书-C02

特种计算机 Industrial Computer

产品说明书 User Manual

PPC-1005

工业平板电脑 Industrial Panel PC

Version: C02

法律资讯

警告提示

为了您的人身安全以及避免财产损失，必须注意本手册中的提示。人身安全的提示用一个警告三角表示，仅与财产损失有关的提示不带警告三角。警告提示根据危险等级由高到低如下表示。 危险

表示如果不采取相应的小心措施，将会导致死亡或者严重的人身伤害。 警告

表示如果不采取相应的小心措施，可能导致死亡或者严重的人身伤害。 小心

带有警告三角，表示如果不采取相应的小心措施，可能导致轻微的人身伤害。注意

表示如果不注意相应的提示，可能会出现不希望的结果或状态。 合格的专业人员

本文件所属的产品/系统只允许由符合各项工作要求的合格人员进行操作。其操作必须遵照各自附带的文件说明，特别是其中的安全及警告提示。 由于具备相关培训及经验，合格人员可以察觉本产品/系统的风险，并避免可能的危险。 EVOC产品 请注意下列说明： 警告

EVOC产品只允许用于目录和相关技术文件中规定的使用情况。如果要使用其他公司的产品和组件，必须得到EVOC推荐和允许。正确的运输、储存、组装、装配、安装、调试、操作和维护是产品安全、正常运行的前提。必须保证允许的环境条件。必须注意相关文件中的提示。

免责声明

本公司保留对此手册更改的权利，产品后续相关变更时，恕不另行通知。对于任何因安装、使用不当而导致的直接、间接、有意或无意的损坏及隐患概不负责。

订购产品前，请向经销商详细了解产品性能是否符合您的需求。 EVOC是研祥智能科技股份有限公司的注册商标。本手册所涉及到的其他商标，其所有权为相应的产品厂家所拥有。

研祥智能科技股份有限公司©2012，版权所有，违者必究。未经许可，不得以机械、电子或其它任何方式进行复制。

保修条款：

产品保修期一年。用户如另有要求，以双方签署的合同为准。

欲获更多信息请访问：

研祥网站：http://www.evoc.com

研祥技术支持邮箱：support@evoc.com（国际）、support@evoc.cn（国内） 免费客服热线： 4008809666

文档说明

本文档适用范围

本文档适用于EVOC PPC-1005型号。 约定

在本文档中，术语“整机”或“产品”有时特指EVOC PPC-1005产品。 说明

安全相关注意事项

为避免财产损失以及出于个人安全方面的原因，请注意本入门指南中关于安全方面的信息。 文中使用警告三角来指示这些安全信息，警告三角的出现取决于潜在危险的程度。

目

录

1.产品介绍...................................................................................................................1

1.1产品概述........................................................................................................1 1.2产品规格........................................................................................................2 2.应用规划...................................................................................................................5

2.1运输................................................................................................................5 2.2贮存................................................................................................................5 2.3开箱及检查交付的设备.................................................................................5 3.产品安装说明...........................................................................................................6

3.1 产品外形尺寸图...........................................................................................6 3.2安装尺寸图....................................................................................................6

3.2.1产品安装尺寸图..................................................................................6 3.2.2嵌入式面板安装推荐开孔尺寸图......................................................7 3.3安装方式........................................................................................................7

3.3.1 嵌入面板式安装.................................................................................7 3.3.2 VESA标准支撑臂安装.......................................................................8

4.设备连接...................................................................................................................9

4.1连接前的注意事项........................................................................................9 4.2产品接地........................................................................................................9 4.3将设备连接到电源......................................................................................10 5.使用说明.................................................................................................................11

5.1产品外观图..................................................................................................11 5.2外部控制接口图..........................................................................................11 5.3产品接口定义..............................................................................................12

5.3.1串口...................................................................................................12 5.3.2 USB接口............................................................................................13 5.3.3网络接口...........................................................................................13 5.3.4电源输入接口....................................................................................13 5.3.5 编码开关ID1，ID2编码表.............................................................14 5.3.6 鼠标键盘接口...................................................................................15

6.拆装与维护.............................................................................................................16

6.1整体装配图..................................................................................................16

6.2主板拆装......................................................................................................17 6.2.1主板安装...................................................................................................17 6.2.2主板拆卸...................................................................................................18 6.3 CF卡安装.....................................................................................................18 7.驱动程序安装说明.................................................................................................19 8.附录.........................................................................................................................20

8.1常见故障分析与解决...................................................................................20

产品介绍

1.产品介绍 1.1产品概述

PPC-1005是一款无风扇低功耗工业级平板电脑，采用AMD LX800低功耗CPU， 支持Windows XP及Windows XPE操作系统。

整机采用铝合金材质，结构简单,具有良好的防尘、散热、抗振及EMC性能,系统可靠性高,环境适用性强。

PPC-1005是一款面向工业自动化行业，尤其是风电行业的产品。整机主要通信接口均采用隔离设计。

PPC-1005

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产品介绍

1.2产品规格

项目 主要功能指

标 显示功能

网络功能

24bit LVDS，最高分辨率支持800×600@60Hz 1个10/100Mbps Base-T网口     

显示屏：10.4”TFT 宽温LCD 接口：LVDS 分辨率：800X600 亮度：400cd/m2 对比度：700：1

芯片组 内存

AMD Geode CS5536 板载256MB DDR内存

微处理器

定义

板载AMD Geode LX800/500MHz

提示：宽温液晶屏和常温液晶屏两者在液晶材料和驱动IC两方面有很大区别。宽温液晶屏的温度特性好，在高低温工

LCD特性

作环境中可以长期使用，屏幕不会出现亮点、暗点等永久性损伤。在电路上，宽温液晶屏选择的驱动IC（Gate IC, Source IC） 、P板上的TCON IC均为宽温物料。

注：由于液晶的粘滞系数会随着温度的下降而变大，当温度较低时会导致液晶反应速度变慢，会出现拖影现象（灰阶渐变），此现象随温度升高会自然消失。在低温环境下可正常使用，不会对屏幕产生永久损坏。

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PPC-1005

产品介绍



触摸屏

     

外部IO接

口

   

主要性能指标

温度

 贮存温度：-40℃～85℃  工作温度：-30℃～60℃

重量

2.8Kg

外形尺寸

270mm（长）×215mm（宽）×49.4mm（高）

类型：5线电阻式 表面硬度：3H 接口：USB

寿命：100万次点击

1个 10/100Mbps Base-T网口 1个6Pin端子型电源接口 1个CF卡槽，标配4G工业CF卡 2个USB TYPE-A接口 3个3线式隔离串口 2个16位编码开关 1个PS/2键盘/鼠标口

湿度 5%～95%（非凝结状态）

PPC-1005

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产品介绍

  

电磁兼容

性

      

可靠性



安全性

平均维修时间：MTTR≤0.5h 辐射骚扰：GB 92-2008 A级 传导骚扰：GB 92-2008 A级 静电放电：GB/T 17626.2-2006 3级 脉冲群抗扰度：GB/T 17626.4-2006 3级 浪涌抗扰度：GB/T 17626.5-2008 3级 传导抗扰度：GB/T 17626.6-2008 3级 辐射抗扰度：GB/T 17626.3-2008 3级 GB/T 17626.11-2008电压暂降、电压短时中断 GB/T 17626.7-2008 谐波电流 平均无故障工作时间：MTBF≥45000h

满足GB4943的基本要求  

抗振动：频率（17-200Hz）加速度（1G ）幅度（1mm ）冲击：加速度（10G）持续时间（11ms） 噪音：（0）dB

输入极性反向保护，过压保护（自恢复）； 输出短路保护；

电源为隔离电源，耐压500V DC；

电源输入范围 16V-32V(0.7U-1.3U，U=24V))； 过压保护：电压大于1.3U 小于1.4U 时，时间小于10ms时，系统应正常工作(U=24V)； 

整机功耗：14.2W（待机状态）；整机功耗：15.5W（Burnintest V5.3 100%）

机械环境适应性

    

电源特性



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PPC-1005

应用规划

2.应用规划 2.1运输

包装好的产品在长途运输时不得装在敞开的船舱或车厢中，中途转运时不得放在露天仓库中，在运输过程中不允许和易燃、易爆、易腐蚀的物品同仓装运。

2.2贮存

产品贮存时应存放在原包装箱内，存放产品的仓库环境温度为0℃～40℃，相对湿度为20%～85%。仓库内不允许有各种有害气体、易燃、易爆炸的产品及有腐蚀性的化学物品，并且无强烈的机械振动、冲击和强磁场作用。包装箱应垫离地面至少10cm，距离墙壁、热源、冷源、窗口或空气入口至少50cm。 小心

损坏设备的风险！

在寒冷天气状况下运输时，应注意温度的极端变化。 这种情况下，请确保设备上或设备内部没有形成水滴（凝露）。如果设备上形成了凝露，请在接通设备前至少等待 12个小时。

2.3开箱及检查交付的设备

设备开箱

设备开箱时请注意以下几点：

● 建议您不要丢弃原包装材料。 请保留原包装材料以备再次运输设备时使用。 ● 请将文档存放在安全的地方。 初始调试设备时需用到该文档，并且它是设备的一部分。

● 检查交付的设备，查看是否在运输途中造成了任何明显的损坏。

● 验证所运货物是否包含完整的设备以及您单独订购的附件。 如有任何不符或存在运输损坏，请联系客户服务人员。

PPC-1005

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产品安装说明

3.产品安装说明 3.1 产品外形尺寸图

单位：mm

3.2安装尺寸图 3.2.1产品安装尺寸图

单位：mm

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PPC-1005

产品安装说明

3.2.2嵌入式面板安装推荐开孔尺寸图

单位：mm

3.3安装方式

□19″上架式 □桌面式（台面式） ■嵌入面板式 □壁挂式 ■VESA标准支撑臂 □手提便携式 □其他方式___________

3.3.1 嵌入面板式安装

步骤1：把机器按照如左图所示方向放入面板开孔内 步骤1：如左图所示，用螺钉穿过面板安装孔锁紧在机器上 注意事项：安装时须用随机器配备螺钉或按说明书要 求选用螺钉 PPC-1005

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产品安装说明

重要提示：

采用嵌入面板式安装时务必使用配件所配M4X6螺钉安装，否则将会有损坏机器内部器件的危险！

3.3.2 VESA标准支撑臂安装

步骤：如左图所示，用螺钉把机器固定在支撑臂上 注意事项：安装时须用随机器配备螺钉或按说明书要求选用螺钉 重要提示：

采用VESA支架安装时务必使用配件所配M4X10螺钉安装，否则将会有损坏机器内部器件的危险！ 警告

VESA支臂的承重能力，要至少是整机重量的2倍以上。

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PPC-1005

设备连接

4.设备连接

4.1连接前的注意事项

警告

所连接或内置的外围设备不得接入极性相反的设备。 警告

本设备只能在接地电源网络上运行。禁止在未接地或阻抗接地的电源网络上进行操作。

警告

使用的设备额定电压必须符合本产品电源特性。 注意

只能连接经认可适合工业应用的外围设备。PC 运行时，可以连接热插拔 I/O 模块（USB）。无热插拔功能的 I/O 设备只能在设备断开电源后进行连接。

4.2产品接地

接地连接更有助于将外部电缆、信号电缆或连接 I/O 模块的电缆所生成的干扰释放到接地系统。 接地端子

设备上的接地端子 ①（大面积接触）必须与安装有机柜或设备的接地母线连接。 最小导线横截面不能小于5mm2。

①

PPC-1005

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设备连接

4.3将设备连接到电源

将设备连接到电源的步骤

通过②接口，将整机连接到电源，整机开机。

②

危险

雷暴雨期间断开电源和数据电缆。 注意

必须断开电源连接器才能将设备与电源完全隔离。

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PPC-1005

使用说明

5.使用说明 5.1产品外观图

5.2外部控制接口图

设备的背面接口图 项目描述 1 编码开关ID1 2

PPC-1005

编码开关ID2 - 11 -

使用说明 设备的底部接口图 项目1 2 3 4 5 6 7

描述 电源接口 网络接口 串口1 串口2 串口3 USB接口 键盘/鼠标接口 5.3产品接口定义 5.3.1串口

采用DB9连接器，COM1、COM3只支持RS-232，COM2为RS-485，定义如下：

信号名称

管脚

RS-232

1 2 3 4

COM1、COM2、COM3

5 6 7 8 9

NC RXD TXD NC REF GND NC NC NC NC

RS-485 Data- Data+ NC NC REF GND NC NC NC NC

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PPC-1005

使用说明

5.3.2 USB接口

管脚 1 2

USB1-2

3 4

信号名称 +5V USB_Data- USB_Data+ GND

5.3.3网络接口

ACTLED （单色：绿色灯）

闪烁 灭

网络活动 指示状态 有数据传输 无数据传输

LILED

（双色：黄绿双色）

黄色 灭

网络速度 指示状态 100Mbps 10Mbps

5.3.4电源输入接口

电源输入为1个6Pin端子型电源接口，其信号定义如下：

管脚1 3 5

信号名称

V+ Reset+ State In

管脚 2 4 6

信号名称

V- Reset- State Out

注：1、V+和V-表示直流电压的输入脚；

2、Reset+和Reset-为远程复位脚，当Reset+和Reset-之间加上24V电压超过0.5s时，系统即复位；

3、State In和State Out为失电告警输出脚，采用常闭接点设计。当系统正常工作时，State In和State Out断开，当系统断电时，State In和State Out闭合。节点电压小于50V，电流应小于1A。

PPC-1005

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使用说明

5.3.5 编码开关ID1，ID2编码表

16位编码开关：0-F ID2 0 1 2 3 4 5 6 7 8 9… A B C D E F

GPIO7 GPIO60 0 0 … 1 1

0 0 0 … 1 1

11

01

EF

…

…

…

GPIO5001

GPIO4010

ID1012

GPIO30 0 0 … 1 1

11

11

01

…

…

…

GPIO2000

GPIO1001

GPIO0010

注：ID编码开关可以通过小型螺丝刀进行调整，应用软件可通过GPIO端口读取实际ID编码值。GPIO软件读取方法详见软件部分。

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PPC-1005

使用说明

5.3.6 鼠标键盘接口

采用标准二合一鼠标键盘接口。

管脚 1 2 3

KM1

4 5 6

信号名称 KB_DATA MS_DATA GND +5V KB_CLK MS_CLK

PPC-1005

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拆装与维护

6.拆装与维护 6.1整体装配图

项目 1 4 7 10

描述 铝合金面板 显示屏 电源板 箱盖

项目2 5 8 11

描述 触摸屏 屏支架 IO板 CF卡盖

项目3 6 9 12

描述 触摸屏压板 面板支架 下侧板 主板

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PPC-1005

拆装与维护

6.2主板拆装 6.2.1主板安装

项目 1 4 7

描述 箱盖 六角螺柱 压铆螺母柱

项目2 5

描述 螺钉 主板

项目3 6

描述 IO板 螺母

1、 按图示方向在主板的4个安装孔装上六角螺柱，锁紧螺母； 2、 把主板按对应连接器方向插在IO板上，用螺钉锁紧；

3、 按图示方向把IO板组件安装孔对应压铆螺母柱放置，用螺钉锁紧； 4、 盖上箱盖，用螺钉固定。

PPC-1005

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拆装与维护

6.2.2主板拆卸

1、 如上图所示，取掉固定箱盖的螺钉，取下箱盖； 2、 取掉固定IO板组件的螺钉，取出IO板组件； 3、 取掉固定主板的螺钉，拔出主板。

6.3 CF卡安装

项目 1

描述 CF卡

项目2

描述 CF卡盖

项目3

描述 螺钉

1、松开螺钉，取下CF卡盖；

2、把CF卡插入对应的槽内，盖上CF卡盖，锁紧螺钉。 - 18 -

PPC-1005

驱动程序安装说明

7.驱动程序安装说明

本产品的驱动程序安装及主板详细信息请参考整机配套光盘，在此不做介绍。

注：COM1、COM3为RS-232、COM2为RS-485，且COM3为USB芯片转COM RS-232，需手动安装驱动，在装完COM口驱动后，在设备管理器里将该设备卸载，再重新按扫描检测硬件改动按钮，此时将会自动加载驱动。

PPC-1005

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附录

8.附录

8.1常见故障分析与解决

常见故障

可能原因

故障解决方法

请检查电源和电源线/连接器，以

无电源或电压过低

及电源输出电压是否在支持的范围内

设备不能运行

电源电压过高导致整机处于过压保护状态 设备运行不符合指定的环境条件

显示器电源未开启 显示器处于“节电”模式

亮度控件被设置为黑暗状态

外接显示器不亮

未连接电源线或显示器电缆

前面板指示灯处于闪亮状态时，请检查电源输出 1、检查环境条件

2、在开启冷天运输的设备之前请等待大约12小时。 请打开显示器电源开关 按键盘上的任意键

通过亮度控件提高亮度。 有关详细信息，可参考显示器操作说明。1、检查电源线是否正确地连接到显示器和系统单元或接地出口。

2、检查显示器电缆是否正确地连接到系统单元和显示器。 3、如果执行这些检查后显示器屏幕仍不亮，请与技术支持联系。

PC 上的时间或日期不正确。 BIOS 设置正确，时间和日期不对。 - 20 -

PPC-1005

备用电池电量不足

更换电池

根据开机画面提示的按键，打开

BIOS设置不正确

BIOS Setup，在 BIOS Setup 中调整时间和日期。

附录

在 BIOS 中已禁用 USB 使用不同的 USB 端口或启用该端端口

连接了 USB 2.0 设备，

USB 设备不响应

操作系统不支持 USB 端口。

但禁用了 USB 2.0。

口。

启用 USB 2.0。

1、为鼠标和键盘启用 USB Legacy

Support（支持传统 USB）。 2、对其它设备，需要有适合操作系统的USB驱动程序。

计算机未启动device found

在 BIOS 设置的启动优

在 BIOS 设置的“启动”(Boot) 菜单中更改该启动设备的启动优先级，或将该启动设备包括在启动优先级中。

检查硬盘（硬盘必须是已经装好系统可引导的）的电源线、数据线是否插好。

用可引导的光盘进入系统（常用

硬盘系统文件损坏

winpe系统），检查硬盘系统是否已损坏，有必要时最好重新安装系统。

该启动设备不是或显示Boot 先级中，

或者未包括not 第一优先级，

在启动设备中。 硬盘电源线或数据线未接好

开机提示找不到系统盘

PPC-1005

- 21 -

Legal Information

Warnings

Please pay attention to the tips within the manual so as to avoid personal injury or property losses. The tips for personal injury are indicated in warning triangles while the tips only related to property losses have no warning triangles. The warning tips are listed as follows with the hazardous scale from severe to slight.

Danger

If handled carelessly, death or severe human injury will occur. Warning

If handled carelessly, death or severe human injury might occur. Caution

Warning triangle indicates that slight human injury might occur if handled carelessly.Note

Unexpected result or status might occur, if not handled according to the tips. Professional Personnel

The product/system covered by the manual can only be handled by qualified and professional personnel. During operation, please follow the respective instructive manuals, especially the safety warnings. The professional personnel have been trained and possess relevant experiences; therefore, he/she could be aware of the risks of the product/system and avoid possible damages. EVOC Product

Please pay attention to the following instructions: Warning

EVOC product can only be used according to the descriptions within the manual, including the contents and the relevant technical documents. If the products or components from other companies are required, please get the recommendation and grant from EVOC first. Proper transportation, storage, assembly, installation, debugging, operation and maintenance are prerequisite to ensure product safety and normal operation; therefore, please ensure permitted environment conditions and pay attention to the tips within the manual.

Copyright Notice

Information offered in this manual is believed to be correct at the time of printing, and is subject to change without prior notice in order to improve reliability, design and function and does not represent a commitment on the part of the manufacturer. In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential damages arising out of improper installation and/or use, or inability to use the product or documentation.

This user manual is protected by copyright. No part of this manual may be reproduced, stored in any retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopied, recorded or otherwise, without the prior written permission from the manufacturer. Trademarks

EVOC is a registered trademark of EVOC Intelligent Technology Co., Ltd. Other product names mentioned herein are used for identification purposes only and may be trademark and/or registered trademarks of their respective companies. Warranty Terms:

The warranty on the product lasts for one year. If the user has additional requirements, the contract signed between the two sides shall prevail.

Please visit our website: http://www.evoc.com for more information,

Or send an email to the Technical Support Mailbox support@evoc.com (International) or support@evoc.cn (Domestic) for consultation. Hotline: 4008809666

About this manual

Scope of the Manual

The manual is appropriate for EVOC PPC-1005. Convention

The term “the PC” or “the Product” within the manual usually stands for EVOC PPC-1005. Instructions Safety instructions

To avoid property losses or individual injury, please pay attention to the safety instructions within the manual. The warnings within the manual are marked with warning trianglehazard.

, whose existence is dependent upon the scale of the potential

Contents

1. Product Introduction.................................................................................................1

1.1 Overview.........................................................................................................1 1.2 Product Specifications....................................................................................1 2. Application Scheme..................................................................................................5

2.1 Transportation.................................................................................................5 2.2 Storage............................................................................................................5 2.3 Opening the Box and Initial Examination.......................................................6 3. Installation Instructions.............................................................................................7

3.1 Product Dimensions Drawing.........................................................................7 3.2 Installation Dimensions..................................................................................7

3.2.1 Installation Dimensions Drawing.........................................................7 3.2.2 Recommended Hole Dimensions for Embedded Panel Installation.....8 3.3 Mounting Method...........................................................................................8

3.3.1 Installation of Embedded Panel............................................................8 3.3.2 VESA Standard Supporting Arm Mounting.........................................9

4. Device Connection..................................................................................................10

4.1 Notices before Connection............................................................................10 4.2 Product Grounding........................................................................................10 4.3 Connecting the Device to Power...................................................................11 5. Operating Instructions.............................................................................................12

5.1 Product Outline.............................................................................................12 5.2 External Control Ports...................................................................................12 5.3 Pin Definitions..............................................................................................13

5.3.1 COM Ports.........................................................................................13 5.3.2 USB Ports..........................................................................................14 5.3.3 LAN Ports..........................................................................................14 5.3.4 Power Input Connector......................................................................14 5.3.5 Encoding Table of Encoder Switch ID1, ID2.....................................15 5.3.6 PS/2 Keyboard/Mouse Port................................................................16

6. Assembly and Maintenance....................................................................................17

6.1 Overall Assembly..........................................................................................17

6.2 Removal and Installation of the Motherboard...............................................18

6.2.1 Installing the Motherboard.................................................................18 6.2.2 Removing the Motherboard...............................................................19 6.3 CF Card Installation......................................................................................19 7. Installing the Drivers..............................................................................................20 8. Appendix.................................................................................................................21

8.1 Troubleshooting and Solutions......................................................................21

Product Introduction

1. Product Introduction 1.1 Overview

PPC-1005 is a fanless low power industrial panel PC, which contains AMD LX800 low-power CPU, and supports Windows XP and Windows XPE operating systems.

Made of aluminum alloy, the PC features simple structure, excellent dust-proof, heat dissipation, anti-vibration and EMC performance. It also provides high reliability and strong environmental adaptability.

PPC-1005 is tailored for the industrial automation industry, especially the wind power industry. Most of its communication connectors adopt isolation design.

1.2 Product Specifications

Item MicroprocessorMain Functional Index

Chipset Memory Display Network

Definition

Onboard AMD Geode LX800/500MHz AMD Geode CS5536

Onboard 256MB DDR memory

24bit LVDS; the maximum resolution supported is 800×600@60Hz

1 x 10/100Mbps Base-T LAN port

PPC-1005 - 1 -

Product Introduction

    

LCD: 10.4” TFT wide temperature LCD Port: LVDS Resolution: 800*600 Luminance: 400cd/m2 Contrast ratio: 700：1

Note: There are great differences between wide

temperature LCD and normal temperature LCD regarding liquid crystal material and driver IC. The wide temperature LCD screen can be used in high/low temperature for a long time, and no permanent damage

LCD Features

will appear on the screen, such as bright spot and dim spot. As for the circuit, the driver IC (Gate IC, Source IC) selected by wide temperature LCD screen and TCON IC on the P board are wide temperature material.

Note: Because the viscosity coefficient of liquid crystal will become larger when the temperature goes down, and the response of liquid crystal will become slower when the temperature is low, thus causing lagging shadow. This problem will disappear when the temperature goes up. The product can be normally used under low temperature, and no permanent damage will be caused to the screen.

- 2 -

PPC-1005

Product Introduction



Touch Screen

  

Type: 5-wire resistive Surface hardness: 3H Port: USB

Life: 1 million clicks

  

External IO Ports

   

1 x 10/100Mbps Base-T LAN port One 6Pin terminal-type power connector;

One CF card slot, with 4G industrial CF card as standard configuration; Two USB TYPE-A connectors; Three 3-wire isolated serial ports Two 16-bit coding switches; One PS/2 keyboard/mouse port;

Dimensions

Main Performance Index

270mm(L) x 215mm(W) x 49.4mm(H)

Weight 2.8Kg

 Operating temperature: -30℃～60℃

Temperature

 Storage temperature: -40℃～85℃

Humidity 5%～95% (Non-condensing)

PPC-1005 - 3 -

Product Introduction

    

EMC

   

GB 92-2008 Radiation disturbance, class A; GB 92-2008 Conducted disturbance class A; GB/T 17626.2.2006 Electrostatic discharge, level 3;GB/T 17626.4-2006 Burst Immunity, level 3; GB/T 17626.5-2008 Surge immunity, level 3; GB/T 17626.6-2008 Conducted susceptibility, level 3;

GB/T 17626.3-2008 Radiation immunity, level 3; GB/T 17626.7-2008 Harmonic current;

GB/T 17626.11-2008 Voltage dips and short supply interruption.

Reliability Safety

 

MTBF≥45000h MTTR≤0.5h

Meets the basic requirements of GB4943; 

Anti-vibration: frequency (17-200Hz); acceleration (1G); amplitude (1mm)       

Anti-shock: 10G acceleration, 11ms duration; Noise: (0) dB

Input reverse polarity protection, over-voltage protection (auto-recovery) Output short circuit protection;

The power is an isolation power with 500V DC withstand voltage;

Power Input Range: 16V-32V(0.7U-1.3U, U=24V);Overvoltage Protection: the system operates normally (U=24V), when the voltage is between 1.3U and 1.4U and the duration is less than 10ms. 

Power consumption of the PC: 14.2W (standby status); Power consumption of the PC: 15.5W (Burnintest V5.3 100%)

Mechanical and Environmental

Power Features

- 4 -

PPC-1005

Application Scheme

2. Application Scheme 2.1 Transportation

During transshipping, products should not be stored in open air without protection from the atmospheric conditions. Products should not be transported together with inflammable, explosive and corrosive substances and are not allowed to be exposed to rain, snow and liquid substances and mechanical force.

2.2 Storage

Products should be stored in package box when it is not used. And warehouse temperature should be 0°C ~ 40°C, and relative humidity should be 20% ~ 85%. In the warehouse, there should be no harmful gas, inflammable, explosive products, and corrosive chemical products, and strong mechanical vibration, shock and strong magnetic field interference. The package box should be at least 10cm above ground, and 50cm away from wall, thermal source, window and air inlet.

Caution!

Risk of destroying the device!

When shipping the PC in cold weather, please pay attention to the extreme temperature variation. Under this circumstance, please make sure no water drop (condensation) is formed on the surface or interior of the device. If condensation is formed on the device, please wait for over twelve hours before connecting the device.

PPC-1005

- 5 -

Application scheme

2.3 Opening the Box and Initial Examination

Opening the Box

Please pay attention to the following issues when opening the box:

● Do not discard the original packing material. Please keep the original packing material for re-transportation.

● Please keep the documentation at a safe place. The documentation, which is a part of the device, is required for initial device debugging.

● When doing the initial examination, please check whether there are distinct damages to the device caused during the transport.

● Please check whether the delivery contains the intact device and all of the independently ordered accessories. Please contact the customer service when any unconformity or transportation damages occur.

- 6 -

PPC-1005

Installation Instructions

3. Installation Instructions 3.1 Product Dimensions Drawing

Unit: mm

3.2 Installation Dimensions

3.2.1 Installation Dimensions Drawing

Unit: mm

PPC-1005

- 7 -

Installation Instructions

3.2.2 Recommended Hole Dimensions for Embedded Panel Installation

Unit: mm

3.3 Mounting Method

□19″ Rack Mount □Desktop □Embedded Panel □Wall Mount ■VESA Standard Arm □Portable □Others___________

3.3.1 Installation of Embedded Panel

Step 1: As shown in the left figure, place the PC onto the panel while aligning the installation holes. Step 2: As shown in the left figure, drive screws into the installation holes on the panel and fasten the PC. Note: During the installation, please use screws enclosed with the PC or select screws according to the instructions of the manual. - 8 -

PPC-1005

Installation Instructions

Important note:

When installing the embedded panel, M4X6 screws enclosed with the PC must be used, otherwise internal components of the PC might be damaged!

3.3.2 VESA Standard Supporting Arm Mounting

Step: Use screws to fix the PC on the supporting arm, as shown in the left picture. Note: During the installation, please use screws enclosed with the PC or select screws according to the instructions Important note:

When VESA arm mounting method is adopted, M4X10 screws enclosed with the PC must be used, otherwise internal components of the PC might be damaged!

Warning

The weight bearing capacity of VESA arm shall be at least twice the weight of the PC.

of the manual. PPC-1005

- 9 -

Device Connection

4. Device Connection 4.1 Notices before Connection

Warning

The connected or built-in peripherals with opposite polarities are not allowed. Warning

The device only operates when connecting with grounded power. No operation is allowed when the device power is ungrounded or only impedance is grounded. Warning

Rated voltage of the device in use shall be in accord with power feature of the product. Note:

Only the peripheral devices approved for industrial application can be used. When operating the PC, hot swappable IO modules (USB) can be used. The IO devices without hot swap function can only be connected when the PC is powered off.

4.2 Product Grounding

Ground connection is more helpful to release the interference produced by the external cables, the signal cables or the cables connecting the IO module to the grounding system. - 10 -

PPC-1005

Device Connection

Ground Terminals

The grounding terminal ① on the device (large surface or large area contact) shall be connected with the cabinet installed with the PC or the central grounding busbar on the device. The minimum cross section area of the cable shall be no less than 5mm2.

③

4.3 Connecting the Device to Power

Steps to connect the device to power:

Connect the PC to the power supply by connector ②, to power on the PC.

④

Danger

Disconnect the power source and data cable during a lightning storm. Attention

The PC is completely isolated from the power supply only by disconnecting the power connector.

PPC-1005

- 11 -

Operating Instructions

5. Operating Instructions 5.1 Product Outline

5.2 External Control Ports Ports on the back of the PC ItemDescription Encoder switch 1 ID1 Encoder switch 2 ID2

- 12 -

PPC-1005

Operating Instructions Ports at the bottom of the PC ItemDescription 1 Power connector 2 LAN port 3 COM1 4 COM2 5 COM3 6 USB port Keyboard/mouse 7 port

5.3 Pin Definitions 5.3.1 COM Ports

The COM ports adopt DB9 connector. COM1, COM3 only support RS-232. COM2 is RS-485 mode. Their pin definitions are as follows:

Signal Name

Pin

RS-232

RS-485

1 NC Data- 2 RXD Data+ 3 TXD NC 4 NC NC COM1, COM2, COM3

5

REF GND

REF GND

6 NC NC 7 NC NC 8 NC NC 9 NC NC PPC-1005

- 13 -

Operating Instructions

5.3.2 USB Ports

Pin 1 2

USB1-2

3 4

Signal Name

+5V USB_Data- USB_Data+ GND

5.3.3 LAN Ports

ACTLED (single color: green)

Network Activity

LILED

(two colors: yellow

and green)

Yellow

Network Speed 100Mbps

Flash Data being Off

No data being

5.3.4 Power Input Connector

Off 10Mbps The power input is provided by a 6Pin terminal-type power connector. Its pin definitions are as follows:

Pin

Signal Name

Pin

Signal Name

1 V+ 2 V- 3 Reset+ 4 Reset- 5

State In

6

State Out

Notes: 1. V+ and V- refer to the input pins of DC voltage;

2. Reset+ and Reset- are remote reset pins. When 24V voltage is applied between Reset+ and Reset- for more than 0.5s, the system is reset.

- 14 -

PPC-1005

Operating Instructions

3. State In and State Out are power failure alarm pins, which adopt Normal Close design. When the system is operating normally, State In and State Out are disconnected; when the system is cut off from power, State In and State Out are closed. The node voltage is no more than 50V, and the current should be no more than 1A.

5.3.5 Encoding Table of Encoder Switch ID1, ID2

16-bit encoder switch: 0-F ID2 0 1 2GPIO7 GPIO60 0 0000GPIO5001GPIO4010ID1 0 1 2GPIO3000GPIO2000GPIO1001GPIO0 0103 4 5 6 7 8 9… … A B C D E 1110 E1110 F 1111 F1111Note: ID encoder switch can be adjusted by small screw driver. Application software can read actual ID encoder value via the GPIO port. Please refer to the software part for the details about reading method of GPIO software.

PPC-1005

- 15 -

…

…

…

…

…

…

…

…

Operating Instructions

5.3.6 PS/2 Keyboard/Mouse Port

The product adopts a standard 2-in-1 PS/2 port.

Pin

Signal Name

1 KB_DATA 2 MS_DATA 3 GND

KM1

4 +5V 5 KB_CLK 6 MS_CLK

- 16 -

PPC-1005

Assembly and Maintenance

6. Assembly and Maintenance 6.1 Overall Assembly

Item 1 4 7 10

Description Al-alloy panel

Item2 5 8 11

Description Touch screen

Item3 6 9 12

Description Presser plate for touch screen

LCD screen Power board Chassis cover

Screen bracket IO board CF card cover

Panel bracket Lower side panelMotherboard

PPC-1005

- 17 -

Assembly and Maintenance

6.2 Removal and Installation of the Motherboard 6.2.1 Installing the Motherboard

Item 1

Description Chassis cover

Item2

Description Screw

Item3

Description IO board

4 Hexagon screw 5 Motherboard 6 Nut 7

Self-clinching bolt

1、 By the direction shown in the picture, install hexagon screws into the four

installation holes of the motherboard, then tighten the nuts;

2、 Insert the motherboard onto the IO board according to the direction of connectors,

then tighten the screws;

3、 By the direction shown in the picture, align the installation holes of IO board

assembly with self-clinching bolts, then tighten them with screws; 4、 Close the chassis cover, and fix it with screws.

- 18 -

PPC-1005

Assembly and Maintenance

6.2.2 Removing the Motherboard

1、 Loosen the screws on the chassis cover and remove it, as shown in the above

figure;

2、 Loosen the screws fixing IO board assembly, and remove it; 3、 Loosen the screws fixing the motherboard, and remove it.

6.3 CF Card Installation

Item 1

Description CF card

Item2

DescriptionCF card cover

Item3

Description Screw

1. Loosen the screws and remove the CF card cover;

2. Insert the CF card into the corresponding slot, close the CF card cover and tighten the screws.

PPC-1005

- 19 -

Installing the Drivers

7. Installing the Drivers

Regarding the installation of the driver program and the detailed information of the motherboard, please refer to the enclosed CD of the PC.

Note: COM1, COM3 are RS-232, COM2 is RS-485 mode. COM3 is a USB-chip-to-COM-RS-232, which requires manual installation of the driver. After installing the COM port driver, uninstall the device in the Device Manager, press the “Scan For Hardware Change” button again, then the driver will be automatically loaded.

- 20 -

PPC-1005

Appendix

8. Appendix

8.1 Troubleshooting and Solutions

Common Malfunctions

Reasons

Troubleshooting and Solution Please check the power supply

There is no power supply or the voltage is too low.

and the power cable/connector, and check whether the output voltage is within the supported range.

The device cannot high, so that the PC is in a When the indicator on the front

panel is flashing, please check the operate. state of over-voltage power output.

protection.

1. Check with the environment conditions;

Improper device 2. Please wait for twelve hours operating environment. before powering on the device

shipped in cold weather.

The external The power supply for display monitor is display monitor has not black.

been turned on.

Please turn on the power supply for display monitor.

The power voltage is too

The display is under Press any key on the keyboard.

“power saving” mode.

Increase the screen luminance by

The luminance control is luminance control. Please refer to

the instructions of the display for set to “Black”.

detailed information.

PPC-1005

- 21 -

Appendix

1. Please check whether the power cable is correctly connected with the display, the system unit or the ground port. 2. Please check whether the Power cable or display display cable is correctly connected with the display and cable is not connected.

the system unit.

3. Contact Technique Support if the screen remains black after implementing the above measures.

Follow the power-on prompt and

Incorrect time or date on PC.

Incorrect BIOS setting.

press the key to enter the BIOS Setup; adjust the time and date in BIOS Setup.

BIOS setting is correct while the Insufficient backup Replace the battery

time and date are battery capacity. incorrect.

USB port is disabled in Use other USB ports or enable BIOS. that port. USB 2.0 device is connected; however, USB Enable USB 2.0.

USB device has no 2.0 is disabled. response.

1. Enable USB Legacy Support

for the mouse and keyboard USB port is not supported

(Legacy USB is supported);

by the operating system. 2. For other devices, appropriate

USB drivers are required.

The computer is not booted or displays “Boot device not found”. - 22 -

In booting priority of the BIOS setting, the device is not the first priority or the device is not included in the booting device.

Modify the booting priority of the device in the Boot menu of BIOS setting or include that device into the booting priority.

PPC-1005

Appendix

Check whether the power cable

disk (the hard disk shall be data cable is not installed with operating system connected well.

and is bootable) are well No system disk can be found when powering on.

System files on the hard disk are damaged.

connected.

Enter the system (usually WinPE system) with a bootable disk; check whether the system in the hard disk is damaged. Reinstall the system if necessary.

The HDD power cable or

and the data cable of the hard

PPC-1005

- 23 -