SPLINE DATA: SPUR 花键数据
INTERNAL-INVOLUTE-FILLET ROOT SIDE FIT内部渐开线圆角根侧定心
TOOTH DATA 齿数据
STRAIGHT TEETH 直齿
CONICAL TEETH IN PLANE 'X' 在平面X的圆锥齿
NUMBER OF TEETH (ACTUAL) 齿数 (实际的)
NORMAL MODULE 正常模具
PITCH DIA 齿节直接
BASE DIA 齿基直径
MAJOR DIA 大直径
MINOR DIA 小直径
FORM DIA MIN 从直接最小(小)
MIN EFF CIRC SPACE WIDTH 最小作用齿槽宽度
MAX EFF CIRC SPACE WIDTH 最大作用齿槽宽度
MIN ACTL CIRC SPACE WIDTH 最小实际齿槽宽度
MAX ACTL CIRC SPACE WIDTH 最大实际齿槽宽度
MEASUREMENT BETWEEN TWO PINS/BALLS 两球间的测量
PIN/BALL DIA 球直径
FLAT ON PIN
GAGE HAS PRIORITY 计量优先权
TOOTH TOLERANCES 齿公差
STRAIGHT TEETH 直齿
CONICAL TEETH 圆锥齿
1 TOTAL PROFILE ERROR 总齿形误差
2 LEAD CROWN 齿向鼓形
3 TOOTH TRACE ANGLE ERROR 齿向误差角
4 INDEX TOLERANCE 耐性指数
5 TOTAL PITCH ERROR 节距总误差
USE SPLINE BLOCK TO MANUFACTURE SPLINE. 用花键块制造花键
3-D CAD DATA MAY NOT BE A TRUE REPRESENTATION。。 3D CAD数据可能不能真实呈现。
IDENTIFICATION: 标识
SLEEVE ERROR PROOFING 齿套防错
SLEEVE FACE 齿套面
GAGE WIDTH 计量宽度
3X INDIVIDUALLY EQUALIZED 3X独立相等
MEASURE THIS PROFILE PER VIEW P 每次看P时测量这个
TARGET AREA FOR H H的目标区域
(SIMILAR FOR G)(类似G的)
REST OF SURFACE MUST NOT BE ABOVE DATUM AREA其余的表面不得高于基准
区域
APPLIES TO SHEAR ZONE ONLY 仅用于剪切区域
SURFACES OUT OF CONTACT 表面没接触
GM KCDS SHALL BE ADMINISTERED IN ACCORDANCE WITH THE
LATEST VERSIONS OF GMW15049 AND KCDS TEMPLATES
通用汽车将根据最新版本的gmw15049和KCDS模板进行监管
KPC (KEY PRODUCT CHARACTERISTIC)--关键产品特性
PQC (PRODUCT QUALITY CHARACTERISTIC)--产品质量特性
AQC (ATTRIBUTE QUALITY CHARACTERISTIC---标志质量特性
DR (DOCUMENTATION REQUIRED)--需要的文件
UNLESS OTHERWISE SPECIFIED: 除非其他具体指定
SCALE: 2:1 比例
WHERE DIMENSIONS ARE SPECIFIED ON THE DRAWING, 在图纸上表明尺寸的地方,
THE DRAWING IS THE AUTHORITY FOR DIMENSIONAL VALUES 图纸上这些尺寸值是有效的。
WHERE DIMENSIONS ARE NOT SPECIFIED ON THE DRAWING,没在图纸上表明尺寸的地方,
THE DIGITAL MODEL IS THE AUTHORITY FOR DIMENSIONAL VALUES 数字模型对这些尺寸值做规定。
DIMENSIONS OBTAINED FROM THE DIGITAL MODEL ARE BASIC: 从数据模型得到的尺寸是基础的
1. FOR RELATIONSHIPS BETWEEN FEATURES WHEN ESTABLISHED BY GEOMETRIC TOLERANCES. 通过几何公差建立的各种特征间的相互关系
2. FOR THE FORM OF A FEATURE WHEN CONTROLLED BY A PROFILE TOLERANCE. 由轮廓公差控制的特征的形式
3. FOR THE SIZE, FORM, AND/OR RELATIONSHIP BETWEEN FIXED DATUM TARGETS. 关于尺寸,形式,和/或确定标准目标间的关系
DIMENSIONS OBTAINED FROM THE DIGITAL MODEL ARE ROUNDED TO TWO DECIMAL PLACES.(PER IEEE/ASTM SI 10-2002) 从数据模型获得的尺寸要四舍五入保留2个小数点
THE DIGITAL MODEL MUST CORRESPOND WITH THE RELEASE LEVEL SHOWN
IN THE PART BLOCK ON THIS DOCUMENT 数据模型必须同在文件部分区域显示的水平相对应。
MATERIAL: 材料
SYNCHRONIZER SLEEVE BASE COMPONENT AND THRUST
WASHERS:16MnCr5 ACC. TO EN10084 同步器齿套基本组件和止推垫圈
HEAT TREATMENT: 热处理
CASE HARDENED AND TEMPERED 表明淬火和回火
EFFECTIVE CASE DEPTH 有效的表面深度
AT MACHINED SURFACES MIN 0.05 在加工表面最小0.05
(HEATTREATMENT AFTER WELDING) (焊接后热处理)
HARDNESS AND CASE DEPTH READINGS MUST BE INSPECTED PER CQI-9. 每CQI-9上的硬度和表面深度显示必须被检查。
THE MANUFACTURING SITE SHALL DOCUMENT,MAINTAIN, AND RETAIN PROCESS CONTROL PLANS AND PROCESS CONTROL DATA.
制造现场需要被记录,维持,并保留过程控制计划和过程控制数据
PROCESS CONTROL DATA FOR THESE CHARACTERISTICS SHALL BE RETAINED
IN A RECOVERABLE FORMAT FOR A MINIMUM OF 3 YEARS, AVAILABLE TO GM UPON REQUEST.
这些过程控制数据必须维持可恢复格式里至少三年,如果GM需要要提供过去。
IF READINGS ARE OBTAINED OUTSIDE THE SPECIFICATION AN APPROPRIATE REACTION PLAN
SHALL BE INITIATED FROM THE CONTROL PLAN.如果数据读取是从规范外获得的,正确的反应安排需要由控制计划发起。
PARTS MUST BE FREE FROM BURRS AND SHARP EDGES, WHICH MIGHT BE DETRIMENTAL TO SATISFACTORY,ASSEMBLY, SAFE HANDLING OR FUNCTION OF PART 零件要没有毛刺和尖角,因为这些会对数据,组装,安全操作和部分作用有影响。
PARTS AS DELIVERED TO ASSEMBLY SHALL BE CLEAN AND FREE OF DEBRIS, RESIDUAL
ABRASIVE MATERIAL AND CORROSION PRODUCTS ADVERSELY AFFECTING FUNCTION OR APPEARANCE
用于组装的零件要被清洗,没有碎片、残留物质和铁锈等影响功能和外观的物质。
PARTS MUST BE DEMAGNETISED AFTER CONTACT WITH MAGNETIC DEVICES:
CHUCKS,INSPECTION EQUIPMENT, HANDLING EQUIPMENT ETC.零件在同有磁性设备如卡盘,检查设备,处理设备等接触后必须去磁。
MAX MAGNETIC FIELD ALLOWED ALLOWABLE: 5 GAUSS 最大允许磁量:5高斯磁场
DEBRIS ON FINISHED PARTS SHALL BE REGULARLY
MONITORED AND CONTROLLED USING STATISTICAL
METHODS, UPPER CONTROL LIMITS AND PROCEDURES
APPROVED BY GM POWERTRAIN MATERIALS ENGINEERING
AND DEFINED IN THE SUPPLIER PROCESS CONTROL PLAN
完成零件上的碎片应通过统计方法、上限控制和由通用汽车动力总成材料工程批准
和供应商过程控制计划所提供的程序进行定期检查和控制
FOR SPECIFICATION AND INTERPRETATION OF KCDS BLOCK
AND DRAWING SYMBOLS, SEE GM GLOBAL KCDS STANDARD
GMW15049 AND POWERTRAIN PROCEDURE ETQ-114
关于KCDS区域和绘图符号的规范和解释,请查看GM汽车全球KCDS标准gmw15049和动力过程etq-114
WELD NOTE:FOR SLEEVE AND THRUST WASHER
LASER WELD ENTIRE JOINT (360 CIRCUMFERENCE) BETWEEN
THE SYN SLEEVE AND THRUST WASHER
WELD MUST PENETRATE THE JOINT INTERFACE 1.0 MM MIN
焊接注意:关于套筒与止推垫圈
激光焊接整个同步器轴套和止推垫圈的连接处(360度)
焊接接头的界面必须穿透1毫米分钟
IN DEPTH WITH COMPLETE FUSION
NO WELD BLOW THROUGH IS PERMITTED
ALONG THE WELD TOP SURFACE MAXIMUM CONCAVITY SHALL
NOT EXCEED 0.3 MM, UNDERCUT SHALL NOT EXCEED 0.2 MM
IN DEPTH,AND WELD CROWN HEIGHT SHALL NOT EXCEED 1.0 MM
深入彻底的融合,不允许仅仅浅表焊接
沿焊缝上表面最大凹度不得超过0.3毫米,比不得超过0.2毫米深度,
并且焊缝的高点不得超过1毫米
SURFACE VOID SHOULD BE NO MORE THAN 2 MM IN LENGTH AND
SHOULD NOT BE MORE THAN 8 OCCURRENCES
MAXIMUM COMBINED LENGTH OF ALL VOIDS SHOULD NOT BE GREATER
THAN 10% OF TOTAL WELD LENGTH
NO LOOSE WELD SPLATTER IS ALLOWED
表面空隙应在长度不超过2毫米,不应超过8 ccurrences
所有的空隙最大组合长度不应大于总焊缝长度10%
松弛的焊接是不允许的
FOR SYNCHRONIZER SLEEVE CLOSURE WELD:
LASER WELD THE ENTIRE JOINT OF THE SYNCHRONIZER SLEEVE CLOSURE
关于同步器套筒封闭焊缝:
激光焊接整个同步器套筒密封的连接处
WELD MUST PENETRATE THE JOINT INTERFACE 0.7-2.2 MM WITH COMPLETE FUSION.
ALONG THE WELD TOP SURFACE MAXIMUM CONCAVITY SHALL NOT EXCEED 0.3 MM,
UNDERCUT SHALL NOT EXCEED 0.2 MM IN DEPTH, AND WELD CROWN HEIGHT SHALL NOT
EXCEED 1.0 MM MAXIMUM COMBINED LENGTH OF SURFACE VOIDS (EXCLUDE THE BEGINNING
AND THE END OF THE WELD) SHOULD NOT BE GREATER THAN 10% OF TOTAL WELD LENGTH.
NO LOOSE WELD SPLATTER IS ALLOWED
焊缝必须完全融合渗透接头界面0.7-2.2毫米。
沿焊缝上表面最大凹度不得超过0.3毫米,
咬边不得超过0.2毫米的深度,和焊缝冠高度不得超过1毫米
表面空隙最大组合长度(不包括开始端与焊接尾端)应不大于总焊缝长度10%。
不牢固的焊接是不允许的
ON CROSS SECTION:
CRACKS IN WELD PENETRATION DIRECTION ARE NOT ACCEPTABLE
ISOLATED SPHERICAL VOIDS ARE PERMISSIBLE BUT NO SINGLE VOID IN EXCESS OF HALF
OF THE WELD WIDTH (AT MID DEPTH OF PENETRATION) IS ALLOWED
在横截面:
在焊缝熔深方向的裂缝是不可接受的
允许有独立的球形空隙但不允许有超过一半的焊缝宽度的单独空隙(渗透在中层深度)
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